So, You Need to Build a RAG System for Thousands of Documents? An Architect's Guide
Z
Zack Saadioui
8/10/2025
So, You Need to Build a RAG System for Thousands of Documents? An Architect's Guide
Alright, let's talk about something that’s quickly becoming the bread & butter of practical AI: Retrieval-Augmented Generation, or RAG. If you've ever tried to get a Large Language Model (LLM) to answer questions about your company's specific knowledge base, you've probably run headfirst into its limitations. LLMs are amazing, but they're trained on a general snapshot of the internet. They don't know your internal wikis, your customer support tickets, or your latest product specs.
That’s where RAG comes in. It’s not just a buzzword; it’s a fundamental architectural pattern that bolts a real-time, fact-checking brain onto a creative-but-sometimes-forgetful LLM. It’s the difference between an AI that gives you a plausible-sounding but completely made-up answer & one that says, "According to the 'Q3-2024 Engineering Docs,' here's the exact process."
But here’s the thing most tutorials don't tell you. Building a RAG system for a handful of PDFs is one thing. Building a robust, production-ready RAG system that has to deal with thousands or even hundreds of thousands of documents? That’s a whole different beast. It’s an architectural challenge that requires you to think like a systems engineer, not just a data scientist.
So, let's get into the nitty-gritty. This is the guide I wish I had when I was first tasked with building a massive RAG pipeline.
Why Simple RAG Breaks at Scale
A basic RAG system has three simple steps: you chop up your documents into chunks, you embed them (turn them into vectors), & you store them in a vector database. When a user asks a question, you embed their query, find the most similar document chunks, stuff those chunks into a prompt with the question, & let the LLM generate an answer.
This works great for a demo. But when you start feeding it thousands of documents—full of messy formatting, complex tables, & varied content—the cracks start to show.
Here are the common failure points:
The "Lost in the Middle" Problem: When you retrieve a bunch of document chunks, the most relevant information can get buried in the middle of a massive context window. LLMs often pay more attention to the beginning & end of the prompt, so your key facts might get ignored.
Bad Retrieval is Garbage In, Garbage Out: If your retrieval system pulls irrelevant chunks, you're just feeding the LLM noise. This is the FASTEST way to get a nonsensical or "hallucinated" answer. With thousands of documents, the risk of pulling the wrong chunk skyrockets.
Context Fragmentation: Naive chunking can split a single, coherent idea across multiple chunks. Imagine splitting a sentence in half. The LLM gets only one piece of the puzzle, leading to incomplete or misleading answers.
Scalability & Latency Nightmares: Searching through millions of vectors for every single query can get slow & expensive. Production systems need to respond in sub-second times, not after a leisurely stroll through your entire knowledge base.
To build a system that can handle a serious amount of data, you need to level up your approach in four key areas: Chunking, Indexing, Retrieval & Re-ranking, & Evaluation.
Part 1: Chunking Isn't Just Splitting—It's a Science
How you break your documents down into pieces is arguably one of the MOST critical steps. Get this wrong, & everything downstream suffers. With a massive document library, you can't just use a simple fixed-size splitter.
Beyond Fixed-Size Chunking
Fixed-size chunking (e.g., "every 500 characters") is the default in many simple tutorials, but it's a terrible idea for complex documents. It has no respect for the semantic meaning of your text. You'll end up splitting paragraphs, sentences, or even words right down the middle.
Here are the strategies that actually work at scale:
Recursive Character Text Splitting: This is a much smarter starting point. You provide a list of separators, & it tries to split on the "biggest" one first (like a double newline
1
\n\n
for paragraphs), then moves to smaller ones (like a single newline
1
\n
, then a space) until the chunks are the right size. This helps keep semantically related text together.
Semantic Chunking: This is where things get really interesting. Instead of splitting by character count, you split based on the meaning. One advanced technique involves splitting the text into smaller sentences or groups of sentences & then clustering them based on their embedding similarity. You group the most semantically similar sentences into a single chunk. This keeps the context tight & relevant.
Agentic Chunking: This is a newer, more advanced approach where you actually use an LLM to help with the chunking process itself. The agent analyzes the document & determines the most logical places to create chunk boundaries based on its understanding of the content. It’s like having a human editor decide where the breaks should go.
Content-Aware Chunking: Different documents have different structures. You shouldn't treat a Markdown file the same as a PDF or a code file.
For Markdown/HTML: Use the document's inherent structure! Split by headers (H1, H2, etc.), list items, or tables. This creates incredibly meaningful chunks that respect the author's original layout.
For PDFs with Tables: This is a classic RAG challenge. Naive text extraction turns tables into a jumble of unreadable text. You need tools that can specifically parse tables within PDFs & either save them as structured data (like CSVs or JSON) linked to the text, or represent them in a way the LLM can understand (like a Markdown table). Services like LlamaParse are being developed specifically for this problem.
For Code: Chunk by function or class. This keeps logical blocks of code together, making it much easier for an LLM to answer technical questions.
A pro tip for chunking: add metadata. For every chunk, you should store where it came from (document name, page number, section header). This is CRITICAL for providing citations later & for filtering during retrieval.
Part 2: Your Indexing Strategy Determines Your Speed & Scalability
Once you have your chunks & their embeddings, you need a way to search through them efficiently. With millions of vectors, a brute-force search is out of the question. This is where vector database indexing comes in. The two main architectural patterns to consider are flat vs. hierarchical indexing.
Flat Indexing (with a twist)
In a flat index, all your chunks live in a single, massive pool. The key is to use an Approximate Nearest Neighbor (ANN) search algorithm to make the search fast. The most popular & effective one right now is HNSW (Hierarchical Navigable Small World).
HNSW builds a graph-like structure with layers of connections. The top layers have long-range connections that allow the search to quickly jump to the right region of the vector space, while the lower layers have shorter connections for fine-grained searching. It's incredibly fast & accurate, which is why it's a top choice for most production systems. Other options like IVF (Inverted File Index) work by clustering vectors & only searching within the most relevant clusters, which can be great for memory-constrained systems.
Hierarchical Indexing: The Next Level for Complex Data
For REALLY large & complex datasets, a flat index can still be limiting. A more advanced approach is hierarchical indexing. Instead of a single pool of chunks, you create multiple layers of summaries.
Here’s how it might work:
Level 1 (Detailed Chunks): This is your base layer with all the detailed text chunks from your documents.
Level 2 (Chunk Summaries): You use an LLM to generate a short summary for each chunk (or group of related chunks). You embed & index these summaries.
Level 3 (Document Summaries): You then generate summaries for entire documents or large sections. You embed & index these as well.
When a query comes in, you first search the top-level summaries (Level 3). This quickly narrows down which documents are relevant. From there, you can drill down to the chunk summaries (Level 2) within those documents, & finally retrieve the detailed chunks (Level 1) that are most likely to contain the answer. This top-down approach is incredibly efficient & helps the system grasp the broader context before diving into the details.
Part 3: Two-Stage Retrieval is Non-Negotiable for Production
Okay, so you have a fast index. But speed isn't everything. You also need MAXIMUM relevance. The problem is that the models that are best at understanding the deep semantic nuance between a query & a document (cross-encoders) are too slow to run on your entire database.
The solution is a two-stage retrieval process:
Stage 1: The Fast Retriever: First, you use your fast ANN index (like HNSW) to cast a wide net. You retrieve a larger number of potentially relevant candidates, say the top 50 or 100 chunks. This step is all about recall—making sure the right answer is somewhere in the pile. For this, you typically use a bi-encoder model, which creates the vector embeddings for your chunks & queries independently.
Stage 2: The Powerful Re-ranker: Now that you have a small set of candidates, you bring in the heavy machinery. You use a re-ranker (usually a cross-encoder model) to meticulously score each candidate against the query. A cross-encoder takes both the query & the document chunk as input at the same time, allowing it to capture much finer-grained relevance. It then re-orders the 50 candidates, pushing the absolute best ones to the top. This step is all about precision.
This two-stage approach gives you the best of both worlds: the speed of a fast vector search & the accuracy of a more powerful (but slower) model.
Don't Forget Hybrid Search!
Sometimes, vector search alone isn't enough. It can struggle with queries that contain specific keywords, product codes, or acronyms. The solution? Hybrid search. You combine traditional keyword-based search (like BM25) with your vector search. You run both searches & then merge the results, often using a weighted score. Many modern vector databases support this out of the box. This ensures you don't miss documents just because a keyword wasn't perfectly captured in the vector embedding.
Part 4: If You're Not Evaluating, You're Flying Blind
How do you know if your fancy new chunking strategy or re-ranker is actually making things better? You need a robust evaluation framework. "Looks good to me" doesn't scale.
You need to evaluate both the retrieval & the generation components separately.
Evaluating Your Retriever
Key Metrics: You'll want to track Context Precision (are the retrieved chunks relevant?), Context Recall (did you retrieve all the relevant chunks?), & Mean Reciprocal Rank (MRR) (how high up the list was the first correct chunk?).
How to Do It: To calculate these, you need a "golden dataset" of questions & the corresponding document chunks that should be retrieved. This takes manual effort to create but is absolutely essential.
Evaluating Your Generator
Key Metrics: Here, you're looking at the quality of the final answer. Key metrics include Faithfulness (does the answer stick to the facts in the provided context, or does it hallucinate?) & Answer Relevancy (is the answer actually relevant to the user's question?).
How to Do It: This is harder to automate. While you can use metrics like ROUGE or BLEU, they are often insufficient. The gold standard is using a more powerful LLM (like GPT-4) as a "judge" to evaluate the quality of the generated answer based on the question & the retrieved context. Frameworks like RAGAS are fantastic tools that help automate this process.
Continuous evaluation allows you to experiment with different components of your pipeline & have objective proof of what’s working & what isn’t.
Bringing It All Together: A Production Architecture
So what does a production-grade RAG system for thousands of documents look like?
Data Ingestion Pipeline: An automated pipeline that pulls documents from their sources (e.g., Confluence, S3, SharePoint), preprocesses them (handling PDFs, tables, etc.), chunks them using a content-aware strategy, & stores them. This pipeline should be able to handle incremental updates to keep your knowledge base fresh.
Indexing Service: The processed chunks & their metadata are fed into a distributed vector database (like Pinecone, Weaviate, or Milvus) that uses an efficient index like HNSW. You might implement a hierarchical index for very large, structured datasets.
API Layer with Two-Stage Retrieval: Your application interacts with an API. When a query comes in, this service first performs a fast hybrid search to get the top-k candidates. It then passes these candidates to a re-ranking model to get the final, highly-relevant context.
Generation Service: The re-ranked context & the original query are passed to your chosen LLM (via an API or a self-hosted model) to generate the final answer.
Monitoring & Evaluation: The whole system is wrapped in monitoring. You track system metrics like latency & error rates, but also your RAG-specific quality metrics (faithfulness, recall, etc.) on an ongoing basis.
This kind of system is perfect for a whole range of applications. For example, building a powerful customer support chatbot. Instead of giving generic answers, it can pull from thousands of internal knowledge base articles, previous support tickets, & product manuals.
This is exactly the kind of challenge platforms like Arsturn are designed to solve. Businesses can use Arsturn to build no-code AI chatbots trained on their own data. The platform handles the complexities of ingestion, chunking, & retrieval, allowing you to create a custom AI that can provide instant, accurate customer support 24/7. It's a great example of how this complex architecture can be packaged into a powerful business solution, helping boost conversions & provide personalized customer experiences without needing a dedicated team of RAG engineers from day one.
The Future is More Dynamic & More Capable
The world of RAG is moving incredibly fast. Experts believe the future involves even more dynamic & hybrid systems. We're seeing a move towards models that can perform multi-step reasoning—retrieving a piece of information, realizing it needs more, & then performing another retrieval to get the full picture.
Building a RAG system that can handle thousands of documents is a serious engineering challenge, but it's also one of the most impactful ways to bring the power of AI to your organization's unique knowledge. It's about grounding the incredible generative power of LLMs in the hard facts of your data.
Hope this was helpful. It's a complex topic, but getting the architecture right from the start will save you a world of pain down the line. Let me know what you think